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Milling them on a CNC is a quick way with a different set pcb-gcode, pcb-probe, Mach 3 CNC, Zen Toolworks 30deg V Shaped Engraving Bit, random surplus carbide PCB drill bits and, of course, Guido for doing the milling. If you want to get those tools, see the links below. The only tricky part is related to the V shaped bit. Obviously, you will want to etch the smallest, cleanest

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1. The Hardware I'm using a Zen Toolworks CNC mill, with Mach3 on Windows driving the machine. It should be easy to follow these instructions on an...2. Board design is well out of scope of this document but Sparkfun has kindly provided these tutorials for using Eagle CAD to make circuit boar...3. Use pcb-gcode to generate G-Code from Eagle CAD 1. Open your board design in Eagle CAD 2. From the Eagle CAD Control Panel window, right-click U...4. 1. Drill a 1/8" hole near an edge of your copper clad stock 2. Clean your copper clad stock with a mild abrasive such as a scotchbrite (aka gree...5. 1. Chuck the end mill you plan to etch with into the spindle 2. Find the black and red wires dangling off of the IO board 3. As tightly as possi...6. 1. Select the 'Program Run' tab in Mach3 2. Plug your USB Drive into the Mach3 PC and use 'File->Load GCode' within Mach3 to load your file....7. 1. When prompted, disconnect the probe wires and move them out of the way. 2. Make sure you are wearing eye protection 3. Enable the spindle 4....8. 1. When engraving has finished, use the page up/page down keys to raise the spindle. 2. Click 'Go To Zero' on the Mach3 Program Run tab 3. Use t...9. After you've engraved your circuit you need to cut it out from the copper clad stock somehow. So far I've done this by scoring and snapping the...10. When the tip of your V shaped end mill is worn or broken, the CNC will cut wider isolation routes than you programmed pcb-gcode for. When the V...

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